Threadbird is at the forefront of custom screen printing, transforming blank apparel into branded masterpieces for over 10,000 happy clients. Founded with a mission to deliver top-notch apparel and merchandising products, they've built a reputation that ranks higher than Nike, Ralph Lauren, and Adidas in customer satisfaction.

But success brings complexity. As Threadbird grew to serve clients ranging from small businesses to major brands, their customer support team found themselves drowning in repetitive inquiries about order status, shipping updates, and customization requests.
When you're processing 50,000+ orders and maintaining the quality standards that set you apart from competitors, every minute spent on routine queries is time taken away from delivering the exceptional service customers expect.
The weight of repetitive support
The same questions arrived in endless waves: "Where's my order?" "Can I change my shipping address?" "When will this ship?" "Is free shipping available?"
The team was handling hundreds of these inquiries weekly. Order status checks alone accounted for over 300 conversations in recent weeks—each requiring a human agent to log into systems, look up information, and craft individual responses.
"We realized we were using our most skilled people as human search engines," "Our customers deserved better, and our team deserved to focus on what they do best."
This created a cascading problem. While agents spent time on routine lookups, more complex issues requiring genuine human expertise—like design consultations, custom printing specifications, or production troubleshooting—had to wait. The very customers who needed Threadbird's deep expertise most were experiencing delays.
Intelligent automation, not replacement
The solution came through Aide's AI Agent, but not in the way many companies approach automation. Rather than replacing human judgment, Threadbird used AI to handle the routine so humans could focus on the complex.
They implemented targeted scenarios that could automatically resolve the most common support requests:
- Order tracking and status became fully automated. When customers asked about shipping, the AI agent could instantly access order information, provide tracking details, and even proactively communicate about delays or delivery exceptions.
- Address updates were streamlined through intelligent workflows. The system could determine whether changes were still possible based on shipping status and either process the update automatically or explain timing constraints with helpful alternatives.
- Policy clarification around shipping, returns, and cancellations was handled instantly. Instead of agents repeatedly explaining the same policies, customers received immediate, accurate information tailored to their specific situation.
The key was Aide's scenario-based approach. Rather than hoping AI would magically understand context, Threadbird defined specific conditions and responses. When a customer mentioned "shipping address" in their message, Aide knew exactly how to help—whether that meant processing a change, explaining why it was too late, or escalating to a human for complex situations.
This deterministic approach meant no surprises. Aide only acted when explicitly configured to do so, maintaining the reliability that Threadbird's brand demanded.
More than efficiency—better experiences
The transformation went beyond just handling volume. Customers started receiving faster, more consistent responses. A query that once might wait hours for an agent to research could be resolved instantly with more detailed information than a rushed human response might provide.
"Aide doesn't get tired at the end of a long day," observed their customer experience lead, Brian. "It provides the same level of detail and helpfulness whether it's the first inquiry or the three-hundredth."
The numbers tell the story: hundreds of routine conversations automated in just three weeks, with scenarios running thousands of times to resolve everything from order status to shipping updates to address changes.
But the real impact showed up in what their human agents could now accomplish. Freed from repetitive lookups, they could spend meaningful time on complex design questions, handle rush orders requiring special coordination, and provide the kind of consultative support that truly differentiated Threadbird's service.
The compound effect
Six months after implementation, the effects have compounded beyond simple efficiency gains. Customer satisfaction scores have improved as response times decreased and consistency increased. The support team reports higher job satisfaction, spending time on work that actually requires their expertise rather than addressing repetitive inquiries.
Perhaps most importantly, the system has scaled seamlessly. As Threadbird continues growing—adding new product lines, expanding into new markets, serving larger clients—their support infrastructure automatically handles the increased volume of routine inquiries without requiring proportional increases in staffing.
"It's like having a foundation that gets stronger as you build on it," reflects their operations director Brian. "We can focus on growth and innovation, knowing that our customers will get the support they need, when they need it."
For companies wrestling with the challenge of scaling personalized service, Threadbird's experience offers a clear lesson: the best automation doesn't replace human expertise—it amplifies it, creating space for the kind of exceptional service that truly differentiates a brand.
Transform your support operations with Aide
For more information or to schedule a demo, visit aide.app/demo or contact [email protected].